Provides
production
operators
with
the
information
and
tools
required
for
all
operations
within
paper
manufacturing
and
conversion.
The
user
interface
provides
the
operator
with
all
the
information
to
carry
out
the
tasks
required
at
each
stage.
This
includes
a
running
order,
operating
instructions,
details
of
allocated
materials,
quality
information
and
drill-down
to
under-lying
order
information.
The
operator
feeds
back
to
the
system
the
details of items produced, downtime, broke and any other production events.
The
system
provides
the
facilities
to
capture
operating
conditions,
either
manually
or
automatically.
These
can
be
accessed
for
comparative
purposes
during
future
runs,
including
the
option
for
the
‘best’
conditions
recorded.
These can also be used as a starting point for machine set up
Wherever
possible,
feedback
is
automated
to
capture
the
relevant
information
directly
from
the
process.
Jumbo
turn-out
is
normally
captured
directly
from
the
DCS
and
there
are
proven
interfaces
to
the
most
popular
systems,
e.g.
ABB
and
Measurex.
Interfaces
to
drive
or
receive
information
from
downstream
process
equipment
can
also
incorporated,
e.g.
knife
setting,
roll
handling
systems,
sheet
counters,
ink-jet
markers,
weighscales, label applicators, etc.
As
jobs
are
completed,
they
are
cleared
from
the
operator’s
screen.
If
manufacturing
problems
are
encountered,
the
operators
are
able
to
select
any
item
on
the
running
order,
rather
than
process
jobs
in
the
planned
sequence,
but
details
must
be
recorded
to
ensure
that
all
parties
are
aware
of
the
changes
and
the
implications to both production schedules and deliveries.
As
items
are
created
ascman
calculates
the
theoretical
weight
and
compares
this
to
the
actual
weight
(if
available).
A
unique
bar
coded
identity
is
printed
for
each
item
and
the
running
order
is
updated
accordingly.
The
running
orders
for
downstream
processes
are
updated
with
the
details
of
the
materials
now
available
for
further
processing.
All
relevant
users
throughout
the
mill
can
see
details
of
WIP
items
as
they
are
created.
If
applicable,
items
are
automatically
scheduled
for
Quality
testing.
Results
of
testing
are
displayed
for
the
operator
to
indicate
product performance and potential remedial action. A textual log is included to capture all operator comments.
In
all
operations,
the
final
transaction
is
for
the
item
to
be
weighed
off.
At
this
point,
final
product
labels
are
produced in line with the Customer and Order Details.
ascman : production control
“Specialist IT solutions for roll-based, cores and flat sheet industries”
Paper Machines
Board Machines
Winders / Slitters
Calenders
Coaters
Sheeters
Coilers
Laminators
Guillotines
Packing Lines
Wrapping
Die Stamping
Outside Conversion