Product
Specifications
are
created
for
each
distinct
product.
Numeric
Tests,
Descriptive
Tests
and
Conditions
make
up
each
Specification.
These
categories
are
further
split
into
Mandatory
and
Optional
requirements.
Numeric
Tests
are
defined
for
each
of
the
measured
parameters
of
the
product.
Information
on
the
target
value,
minimum
&
maximum
operating
limits
and
minimum
&
maximum
hold
limits
are
specified,
along
with
the
required unit of measure. Tolerances can be either specific values, or percentages of the target.
When
defined
as
Mandatory,
a
result
must
be
entered.
If
Optional,
tests
can
be
entered
on
a
variable
basis
(e.g.
per
Shift,
per
Grade,
etc).
Descriptive
Tests
cover
all
tests
that
cannot
be
measured
numerically,
for
example
appearance. Again, these can be either Mandatory or Optional.
Quality
Recording
is
event
driven
as
items
are
produced.
Where
possible,
Quality
Recording
can
be
interfaced
directly
with
Supervisory
Control
systems
and
intelligent
testing
equipment.
The
system
confirms
the
suitability
of
the
product
as
test
results
are
recorded.
If
all
tests
are
inside
the
operating
tolerances,
the
material
will
be
allowed to progress to the next workcentre or moved into stock.
If
any
test
is
outside
operating
tolerance,
but
inside
the
hold
limits,
the
system
will
alarm
the
operator
If
any
test
is
outside
the
hold
limits
an
alarm
will
be
raised.
Recommendations
are
available
for
re-grading
or
diverting
out
of
specification
products.
Used
in
conjunction
with
Machine
Running
Orders
and
Order
Enquires,
operators
have all of the information to hand to allow quick decisions to be made for sub-standard production.
Machine Operating Conditions can also be defined. These cover aspects of Machine set-up, such as flows,
levels, temperatures, etc, as well machinery configuration. Machine Conditions can be recorded either manually,
or through direct interfaces with your instrumentation or DCS. Data can also be recorded through remote hand
held devices, and automatically uploaded. Production operators have access to this information for ‘best run’
set-up.
ascman : quality control
“Specialist IT solutions for roll-based, cores and flat sheet industries”
Product Specifications
Mandatory / Optional Tests
Numeric / Descriptive
Inner/Outer Control Limits
Real-time Results Recording
Interface to Testing Equipment
Warnings / Alarms
Non-Conformance Handling
Re-grade, Divert, Re-make
Quality Analysis / Reporting
Machine Operating Conditions
Best Run Information